Pilot Program Open · EMEA

Conformal Cooling
Engineered for Your Mold.

We design, simulate, and produce conformal cooling inserts that reduce injection mold cycle times by 20–50% — with full engineering support from analysis to commissioning.

Apply for Pilot How It Works
20–50%
shorter cycle time
~30%
of molds are CCI-eligible
7
step engineering process

Our Technology Partners

ADDPARK LAYERTECHS Beta Kesici Takım Moldflow · CFD Creo · Catia
The Technology

Cooling channels that follow every contour of your part.

Conventional straight-drilled cooling channels leave hot spots and force compromises. Conformal cooling channels — 3D printed to follow the exact geometry of your cavity — cool uniformly, fast, and predictably.

Conformal cooling inserts are significant in approximately 30% of all injection molds, especially those with complex geometry, thin walls, or tight warpage tolerances.

Deep-dive into the technology →
Conventional Cooling
Straight-drilled channels
Manufactured by CNC drilling. Limited geometry. Leaves hot spots near complex features. Uneven cooling leads to warpage and longer cycle times.
Conformal Cooling
3D-printed insert channels
Metal AM channels follow every curve and corner of your part geometry. Uniform temperature. No hot spots. Shorter cycles. Better dimensional control.
Proven Impact

What conformal cooling delivers.

20–50%
Reduction in cycle time — the single biggest variable cost in injection molding.
↓ Hot spots
Uniform cavity temperature eliminates localised overheating and material degradation.
± 0.1mm
Dimensional repeatability — critical for automotive visible and structural parts.
Our Services

Three pillars. One specialist.

We are not a general AM bureau or a software tool. We are an end-to-end conformal cooling specialist — combining design intelligence, R&D depth, and on-site implementation.

Pillar 01
CC Design
Adaptive conformal cooling design from scratch, or simulation-driven improvement of existing molds. We define the conformal cooling design process as a repeatable engineering service — not guesswork.
Pillar 02
CC R&D
Material, design, and process innovation. Coating research, AFM, and proprietary process development. Knowledge → experience → idea → R&D → commercialisation.
Pillar 03
CC Sales & Onsite
Business development, after-sales performance follow-up, on-site implementation, process setup, production trials, maintenance, and operator training — so you capture the full value of the investment.
Our Process

Engineering-led. From first analysis to commissioning.

Every project follows our structured 7-step process — designed to eliminate uncertainty, secure OEM approval, and deliver measurable results on the shop floor.

See all 7 steps →
01
Pre-Analysis
Review the existing mold design, identify hot spots, cooling channel inefficiencies, and dimensional problem areas.
02
Moldflow / CFD Simulation
Full thermal and flow simulation of the proposed conformal cooling geometry. Iterative optimisation before any metal is printed.
03
ROI Simulation
Quantify expected cycle time reduction, scrap rate improvement, energy savings, and payback period — in your specific production context.
···
4 more steps through production & commissioning
OEM approval, Tier1 mold modification, CC insert production, and on-site commissioning.
Industries

Where conformal cooling changes the economics.

We focus on applications where cycle time, dimensional accuracy, and surface quality are decision-critical — not just nice to have.

Automotive
OEM & Tier1 Plastics
Complex-geometry interior and exterior parts where warpage tolerance, paint adhesion, and cycle time all drive profitability. Our primary focus — and the most demanding proving ground for conformal cooling.
Bumpers Door panels Dashboards Structural inserts
Packaging
High-Volume Thin Wall
In high-volume packaging, even a 1-second cycle reduction multiplies to millions in annual savings. Conformal cooling is the highest-ROI upgrade for thin-wall molds operating at maximum throughput.
Caps & closures Food containers IML molds
Defense & Industrial
Precision & Complex Geometry
Defense and advanced industrial parts demand tight dimensional tolerances, demanding materials, and the kind of tooling expertise that generalist vendors cannot offer. Confirmed opportunity by our engineering team.
Defense components Industrial enclosures Precision optics housings
Pilot Program

Be among the first to run conformal cooling in your mold.

We are accepting a limited number of pilot partners for May–July 2026. Zero-risk evaluation — we run the analysis and simulation at no cost to qualifying partners.

Apply for the Pilot Talk to an Engineer